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Marine Automation August 2024

Anchor Windlass Control Panel

Design and installation of anchor windlass control panels aboard vessels for safe, reliable, and smooth anchor handling operations.

Client
PT. Pelayaran Samudera Jaya
Location
Dok Perkapalan Gresik, Jawa Timur
Sector
Marine Automation
Status
Completed & Certified
Anchor Windlass Control Panel

Engineering Case Study

How SOI engineered practical, high-reliability automation solutions for demanding environments.

The Challenge

Anchor hoisting mechanism frequently experienced overload trips due to high motor inrush currents during harsh anchorage currents. Deck operators lacked real-time motor torque and load monitoring.

Engineering Solution

Implemented a heavy-duty marine Variable Frequency Drive (VFD) featuring closed-loop torque control, paired with industrial PLC automation, IP67 deck pendant stations, and bridge telemetry.

Results & Impact

Reduced mechanical stress on anchor chains by 70%, lowered winch motor power spikes by 25%, and significantly extended the operational lifespan of the hoist gearbox.

Key Engineering Highlights

  • Precision Control: Smooth and accurate windlass handling.
  • High Reliability: Robust performance in demanding marine environments.

Core Components & Technologies

Heavy-Duty Marine VFD PLC Automation IP67 Weatherproof Pendant Dynamic Braking Resistor Torque Limit Control

Field Installation Gallery

Detailed photographic records from workshop fabrication to onsite commissioning.

2 Photos
Engineering Consultation

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